About This Product
The DLDY1500 100A High Current Battery Test Probe is engineered for demanding electrical testing applications requiring very high current capacity, strong mechanical contact pressure, and stable electrical performance.
According to the supplied technical drawing, the probe provides a 100A rated current with electrical resistance of <15 mΩ. Its heavy-duty spring mechanism provides approximately 800g force at 3.0 mm stroke and up to 7200g at 9.6 mm stroke, enabling secure contact with large battery terminals, busbars, power connectors, and other high-current components.
The probe incorporates a robust Ø15 mm contact assembly, an M8 threaded mounting system, and a flange-style fixture mount for secure installation. Its combination of high-current capability and strong contact force makes it particularly suitable for EV battery production, battery charge/discharge systems, power electronics, energy-storage equipment, and automated industrial testing.
Specification
| Specification | Value |
|---|---|
| Product Series | DLDY High Current Series |
| Model | DLDY1500 |
| Reference | HQ8360 / BSN80-720M8 |
| Product Type | High Current Battery Test Probe |
| Rated Current | 100 A |
| Electrical Resistance | <15 mΩ |
| Spring Force @ 3.0 mm Stroke | 800 g |
| Spring Force @ 9.6 mm Stroke | 7200 g |
| Main Contact Diameter | Ø15 mm |
| Thread Size | M8 |
| Nut Size | S15 |
| Rear Contact Diameter | Ø1.2 mm |
| Rear Contact Length | 6.6 mm |
| Front Spring Section | 26.65 mm |
| Front Reference Length | 37.75 mm |
| Main Body Section | 18.85 mm |
| Flange Thickness | 3 mm |
| Mounting Nut Section | 5 mm + 4 mm |
| Flange Size | 32.5 × 17.2 mm |
| Mounting Hole Diameter | 2 × Ø4.2 mm |
| Mounting Hole Spacing | 24.0 mm |
Key Features
- 100A high-current carrying capacity
- Low electrical resistance of <15 mΩ
- Heavy-duty industrial spring construction
- 800g contact force at 3 mm stroke
- Up to 7200g force at 9.6 mm stroke
- Large Ø15 mm contact assembly
- Secure M8 threaded installation
- Flange mounting for excellent fixture stability
- PTFE electrical insulation
- Designed for repeated high-current testing
- Suitable for automated production environments
Applications
- EV Battery Testing
- Battery Pack Testing
- Lithium-Ion Battery Testing
- Battery Charge & Discharge Testing
- Battery Formation Equipment
- High-Current Terminal Testing
- Busbar Testing
- Power Connector Testing
- Automotive Electronics
- Energy Storage Systems
- Power Electronics Testing
- Industrial Test Fixtures
- Automated Test Equipment (ATE)
- Battery Production Lines

